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Creating Safer Working Environment at TechnicalDepartment and Spreading Section of Harvik Rubber
Industries S..
Buvearasan Muniandy, NS8303
780911-02-5875 !lert toda"# alive tomorro$%
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• Harvik Rubber Industries S.B. startedoperation 1973. Making hand crafted rubbersafety non safety boots
• !n IS" 9##1$%##& IS" 1'##1$%##'certi(ed co)pany
• *urrent +orkforce , '-# peope
• Ma/or processes0 production areas , Miing2Machine Ha2 Mouding2 *utting2 reparation !sse)by
• 4echnica 5epart)ent as servicing party
Introduction
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• 4o identify safety and heath ha6ards reatedto +orkpace activities
• 4o describe techniues to be used in
identifying safety and heath ha6ards at+orkpace
• 4o assess ha6ard and using risk )atri
• 4o prepare risk ranking to identify criticaha6ards
• 4o indentify and propose contro )easuresfor critica ha6ards either by ei)inating2
substituting2 isoating2 appying engineering
Obectives
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• 4o revie+ the e8ectiveness of riskassess)ent phase and i)pe)entation ofproposed contro )easures
• 4o increase a+areness and directinvove)ent of e)poyees and top)anage)ent in Safety and HeathManage)ent Syste)
• 4o encourage e8ective )anage)ent of+orkpace safety and heath ha6ards
• 4o create a safer and heathier +orkpace for
a e)poyees
Obectives
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• rocesses that have been chosen for thisstudy
4esting processes by 4echnica
5epart)ent Spreading process by Machine Ha
Section
Se!ected "rocesses
#ec$nica!%e&art'ent (
#estin) "rocess+o' ound 'iin
Mac$ine .a!! (S&readin) "rocess
#ec$nica!%e&art'ent (
-
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Overa!! "rocess /!o +$art
&ito'e oubber Boot
Manuacturin)
"rocess
!
!
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Se!ected "rocesses
/!o c$art o
+o'&ound Miin)"rocess
/!o c$art o
Sa'&!e #estin)"rocess
/!o
c$art oS&readin 7
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Met$odo!o)y
• Identi(cation of H!:!R5S ;heath ha6ards2safety ha6ards environ)enta ha6ards<
• 4hree )ain )ethods used in this study
"bservation 5ocu)ent revie+
Intervie+
&
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Met$odo!o)y
• "bservation
*o)pound Miing rocess
*he)ica +eighing2 )iing sheeting out
Sa)pe 4esting rocess erfor)ing the test using )achine
euip)ent
Spreading rocess
=ecution of process and speci(c area in theprocess +here sovent vapour get reeased
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Met$odo!o)y
• 5ocu)ent Revie+
*o)pound Miing rocess
5ata on previous incidents2 *HR! report2
Safety Heath highights in +ork instructionand MS5S
Sa)pe 4esting rocess
4est procedure and *HR! report
Spreading rocess
>iterature on tetie rubber coating2 *HR!report and MS5S
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Met$odo!o)y
• Intervie+
*o)pound Miing rocess
>ab technician , handing of ra+ che)ica2
a+areness on = and che)ica eposure Sa)pe 4esting rocess
otentia ha6ard during test perfor)ance andco)fortabiity during testing2
Spreading rocess
roduction "perator ? 4ransfer of )ateria2s)e of gasoine2 a+areness on = andche)ica eposure
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is4 ssess'ent
RiskMatriSeverity
LikelihoodFatality
(4)
Major injury
(3)
Minor injury
(2)
Neg. injury
(1)
Very likely
(4)
High
(16)
High
(12)
High
(8)
Medium
(4)
Likely
(3)
High
(12)
High
(9)
Medium
(6)
Medium
(3)
Unlikely
(2)
High
(8)
Medium
(6)
Medium
(4)
Low
(2)
Very unlikely
(1)
Medium
(4)
Medium
(3)
Low
(2)
Low
(1) 1%
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is4 ssess'ent
Risk Scorende! "ro#e$$ %a&ard 'a#t Severity Likelihood el.i$ki$k
Level
Sa*ety ha&ard$
1 Compound
Mixing
Tack !u""e! compound Hand ge#$ d!aw%in
in#o mi&&
3 4 12 High
2 Compound
Mixing
'i& $u!ace o !u""e!
p!oce$$ing oi& "o##&e
'i& $pi&&age !e$u$ in
$&ip and a&&
1 2 2 Low
3 amp&eTe$#ing
ha!p edge o cu##ing die$ Hand cu# 1 2 2 Low
4 amp&e
Te$#ing
*cciden#a& d!op o
mou&d+$ uppe! p&a#en
Hand in,u! 3 1 3 Medium
- amp&e
Te$#ing
&ip%o o $amp&e ixed on
impac# #e$#e!
&ipped%o $amp&e
can & and hi# peop&e
a# $u!!ounding
3 1 3 Medium
6 p!eading
.!oce$$
High $#a#ic cha!ge "ui&d%
up a# $p!eading machine
/i!e eme!genc 4 2 8 High
%ealth ha&ard$1 Compound
Mixing
kin con#ac# wi#h !u""e!
chemica&$
kin i!!i#a#ion and
a&&e!g
1 4 4 Medium
2 amp&e #e$#ing 0nha&a#ion o chemica&
apou!
Toxici# 3 2 6 Medium
3 p!eading
p!oce$$
0nha&a#ion o $o&en#
apou!
Toxici# 3 3 9 High
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is4 ssess'ent
Risk !ction 4abe
Inde
.a6ard Severity
i4e!i$ood
e!ative
is4
is4eve!
"riority
Saety $a6ards1 4acky rubber co)pound 3 ' 1% High 1
% High static charge buid?up at spreading )achine
' % & High 2
3 !ccidenta drop of)oud@s upper paten
3 1 3 Mediu)
3
' Sip?o8 of sa)pe (ed oni)pact tester
3 1 3 Mediu)
- "iy surface of rubberprocessing oi botte
1 % % >o+ 5
Sharp edge of cuttingdies
1 % % >o+
.ea!t$ $a6ards1 Inhaation of sovent
vapour
3 3 9 High 1
% Inhaation of che)ica 3 % Mediu 21'
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+ritica! .a6ard
• Safety Ha6ard
4acky Rubber *o)pound during co)pound)iing
Reative risk score of 1% and highest a)ongidenti(ed safety ha6ards
*o)pound )iing on daiy basis ? highfreuency ;'< for >ikeihood
otentia to oss their (ngers , )a/or in/ury;per)anent disabiity 2 3< for severity
Score of 1% ? High Risk based on Risk
Ranking 4abe 1-
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+ritica! .a6ard
• Heath Ha6ard
Inhaation of sovent vapour by SpreadingMachine operators
Score of 9 ? highest under risk tabuation forheath ha6ards
"perating the )achine on daiy basis +ithinter)ittent stops ? rating of 3 under
>ikeihood Inhaing sovent vapour +oud be toicity
and reated diseases ? Severity rating of 3
Score of 9 ? High Risk based on Risk Ranking 4abe1
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I'&act o +ritica! .a6ards
+riti#al Sa*ety %a&ard +riti#al %ealth %a&ard
• Cea$e o ope!a#ion • Highe! !a#e o medica& &eae
• e# cha!ged i p!oen #o "e gui inneg&ec#ing wo!ke!$+ $ae#
• Lowe! p!oduc#ii# due #o highe!a"$en#eei$m medica& &eae
• Ta!ni$hing o o!gania#ion !epu#a#ion • Compen$a#ion o! aec#ed wo!ke!
• Lo$e o income due #o pe!manen#di$a"i&i#
• 0nc!ea$e in medica& expen$e$ 5wo!kp&ace i&&ne$$e$
• ho!# #e!m "u$ine$$ &o$$ 5 #empo!a!cea$e o ope!a#ion
• Compan ma ace &aw$ui# i an dea#ho an emp&oee p!oen "ecau$e o wo!k!e&a#ed i&&ne$$
• Long #e!m "u$ine$$ &o$$ 5 cu$#ome!$moed #o ae!na#ie $upp&ie!$
• .o#en#ia& o &owe! p!oduc# 7ua&i#
• iicu in ge##ing manpowe! • Lo$$ o $ki&&$
• Mone#a! &o$$ % high compen$a#ion o!wo!ke!$
• Lo$$ o #!u$# 5 emp&oee$ on emp&oe! 17
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is4 +ontro! Measures+riti#al Sa*ety %a&ard +riti#al %ealth %a&ard
• nginee!ing con#!o& 5 gua!ding o! 2 !o&&mi&&
• u"$#i#u#ion 5 $o&en# "a$ed ma#e!ia&!ep&aced wi#h wa#e! "a$ed ma#e!ia&
• *dmini$#!a#ie con#!o& 5 #!aining: $aewo!k p!ac#ice$: de#ai&ed wo!k in$#!uc#ion
and con#!o& o #!ained pe!$onne&
• 0$o&a#ion % 0$o&a#ion o p!eading.!oce$$ !om o#he! a!ea$
• ;$e o .. 5 p&a$#ic !u""e! g&oe#opped wi#h co##on g&oe
• nginee!ing con#!o& % "e##e! exhau$#$$#em and p!oce$$ au#oma#ion
• *dmini$#!a#ie con#!o& 5 #!aining: $aewo!k p!ac#ice$: de#ai&ed wo!k in$#!uc#ionand !o#a#ion o wo!ke!$
• ;$e o .. 5
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evie "ro)ra''es
• Monthy safety audit
• Schedued inspection
• Aeedback coection fro) oor )e)bers
• Revie+ on accident report eve
• Reguar Safety *o))ittee Meeting
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Bene:ts o eco''endations
• Mini)i6e accident rate at +orkpace
• *reate a better repo a)ong industries
• Safer +orkpace )otivate e)poyees
• Increased eve of )orae a)ong +orkers
• 5ependabe and safe +orkpace fore)poyees
• Reduced budget on )edica epenses• Mutua bene(t bet+een e)poyees and
e)poyer , caring e)poyer
%#
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#$an4 ;ou<= >
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